Vertex High Pressure and Temperature Nitrogen Heating
Product Description
Vertex High Pressure and Temperature Nitrogen Heating
This Vertex High Pressure and Temperature Nitrogen Heating is mainly used for heating pipes. The jacket design is convenient for installation and removal. You can choose a variety of ways to fix the heater, including surface fasteners, bolts, hooks or buttons. Supports temperatures up to 800℃. Can be designed and produced as needed to support complex shapes and narrow pipes.
Ideal for a variety of applications. Cloth heating jackets maximize coverage and efficiency by heating and insulating the complete system to meet your specific needs. Easily install and remove the jacket as needed for your system using durable and reusable hook and loop fasteners to secure the jacket in place.
Traditional and vortex comparison table
|
Electric heating power |
1KW |
1KW |
|
Control mode |
PID SSR |
PID SCR |
|
Intake mode |
Single hole entry, uneven initial gas mixture |
Porous spiral vortex, prone to even gas mixture |
|
Operating temperature: |
Normal temperature ~MAX 200℃ |
MAX 250℃ |
|
Site of temperature control point |
Outlet of heating gun |
Temperature after exhaust and N2 mixture |
|
N2 flow |
30~300L/min |
30~300L/min |
|
Installation location |
Pump internal SCUBBER inlet (anti backfire) PUMP exhaust pipe |
SCUBBER inlet (anti backfire) PUMP exhaust pipe |
|
CMS monitoring mode |
Upload the company's internal network via PLC or network to workstation |
Upload the company's internal network via PLC or network to workstation |
|
Advantages and disadvantages |
N2 heating temperature is the actual temperature of n2, not the temperature in the exhaust pipe. For the non-n2 control temperature after mixing gas exhaust of n2, the pm cycle is too short, leading to power consumption of the heating jacket. |
N2 control temperature is the actual temperature in the exhaust pipe and the exhaust temperature is higher than the traditional mode. The pm cycle could be extended to save power of the heating jacket. |
Media Integrity Maintenance
There are no concerns of degrading or scorching your media with incredibly Hot Surfaces.
Element Longevity
Lower the Watt Density means that your heater does not work as Hot Hard as high Watt density elements, Hi Watt Density Elements.
Operator And Process Safety
Low Watt Density Elements ensure brief periods of No-Flow or uncontrolled process conditions do not turn into serious process/personnel events.
Speed Of Response
The incredibly high surface area contact ensures immediate response similar to what you would see hot n2 heater incredibly heating performance.
Actual data of field test
|
Exhaust temperature |
Extraction flow |
Heating jacket or not |
Setting temperature of heating jacket |
Setting temperature °C/flow rate l/min of general N2 |
Gas temperature of 1M pipe |
Gas temperature of 2M pipe |
Gas temperature of 3M pipe |
Gas temperature of 4M pipe |
Gas temperature in 4.5M pipes |
|
110 |
100 |
None |
No temperature |
No HOT N2 |
83 |
65 |
57 |
50 |
45 |
|
110 |
100 |
Yes |
No heating, heat preservation only. |
180/60 |
101 |
90 |
79 |
69 |
62 |
|
110 |
100 |
|
150 |
180/60 |
126 |
135 |
142 |
147 |
148 |
|
Exhaust temperature |
Extraction flow |
Heating jacket or not |
Setting temperature of heating jacket |
(VT) Setting temperature °C/flow rate l/min of the vortex N2 |
Gas temperature of 1M pipe |
Gas temperature of 2M pipe |
Gas temperature of 3M pipe |
Gas temperature of 4M pipe |
Gas temperature in 4.5M pipes |
|
110 |
100 |
None |
No temperature |
No HOT N2 |
83 |
65 |
57 |
50 |
45 |
|
110 |
100 |
None |
No temperature |
150/60 |
127 |
97 |
86 |
74 |
66 |
|
110 |
100 |
Yes |
No heating, heat preservation only. |
180/60 |
150 |
120 |
105 |
93 |
84 |
|
110 |
100 |
Yes |
150 |
180/60 |
166 |
160 |
159 |
159 |
156 |
|
110 |
100 |
Yes |
No heating |
150/40 |
130 |
102 |
87 |
80 |
73 |
|
110 |
100 |
Yes |
150 |
150/40 |
154 |
152 |
156 |
157 |
153 |
|
110 |
100 |
Yes |
150 |
135/30 |
147 |
150 |
152 |
155 |
153 |
- Under 180 degrees and 60 flow rates, the temperature of the general type is 40% lower than that of the vortex type.
- If the HOT N2 of the general type is set to be 180 degrees and the flow rate of 60, the same setting could be realized with the temperature of 135 and flow rate of 30. Besides, its efficiency is higher than the general type.
Heating Methods
Circulation heaters: These are commonly used, where the nitrogen flows through a heated chamber with elements designed to withstand high pressure.
Immersion heaters: In some cases, heating elements can be directly immersed into the nitrogen stream for efficient heat transfer.
Note: This product requires a temperature controller for safe operation.
Technial specifications
|
Heat flow rate |
10 L/min – 100~300 L/min (Digital) |
|
Hot heater exchange |
208V/2000W (option) |
|
PLC |
RS-485 (2-wire, half-duplex)/UTP |
|
network module |
UTP |
|
CMS |
Windows/Linux |
|
Temperature |
Set point 150°C±10 |
|
Swagelok |
IN: VCR 3/4" OUT: VCR 3/8" |
|
Main body |
SUS316 |
Features
Uses double-insulated heater filaments
・High reliability insulation
・Supports narrow pitch weaving
・Improves heating consistency
・Increased durability
Supports use in high temperature environments
Designed using non-combustible inorganic materials, supports specifications up to 800°C.
Able to support a variety of shapes
The pipe can be narrow or wide, and supports other complex shapes of heaters.
We offer shapes and specifications based on cost and convenience.
Made of inorganic materials with low outgassing
Non-combustible (inorganic design)
Excellent energy-saving characteristics
Applications
Gas lines
Tanks, drums, cylinders, and vessels
Exhaust lines
Laboratory equipment
Forelines
Analytical equipment
Abatements
Vacuum bake-out
Valves
Our Certificate
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