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Your Professional Silicone Rubber Heaters Supplier

 

Shanghai Xida is a professional manufacturer specializing in surface heaters, air heaters, molded heaters, semiconductor thermal elements, heater assemblies, and infrared panel emitters. As a leading enterprise, we excel in the research, development, and manufacturing of semiconductor gas equipment and associated auxiliary devices.
 

Professional Team
Our company boasts a team of experts with specialized industry knowledge, equipped with advanced design software and supported by a first-class engineering team.

 

Excellent Service
To better serve our international clientele, we have established an R&D center in Taiwan and a regional office in Singapore.

 

Advanced Equipment
We are equipped with six state-of-the-art imported automatic welding machines and a 540-square-meter electrical assembly and testing workshop.

 

One-stop Solution
XIDA provides comprehensive solutions for heat tracing, field services, heating systems, temporary power, engineered designs, and overall process flow management.

 
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Specifications of Silicone Rubber Heaters

 

Voltage

12V to 480V, AC or DC

Length

1" to 120"

Width

1" to 36"

Thickness

0.060" (Other sizes available upon request)

Lead Wire

22 ga. Teflon (other sizes and insulation materials available upon request)

Operating Temperatures

-70°F to 450°F

Wattage Tolerance

+5% - 10%

Physically Resistant To

Moisture

Ozone

Fungus

Radiation

Material

Silicone Rubber

 

Dimensional Tolerance

 

 

Less than 6"

±0.030" (0.76 mm)

6" to 12"

±0.060" (1.52 mm)

12" to 18"

±0.125" (3.17 mm)

18" to 36"

±0.250" (6.35 mm)

36" to 72"

±0.500" (12.7 mm)

Every 36" after 72"

Additional ±0.250" (6.35 mm)

 

Types of Silicone Rubber Heaters

 

The silicone rubber heaters produced by our company mainly include the following types

Silicone Heat Tape

Silicone Heat Tape

Silicone rubber heaters can apply finely controlled heat directly where it is needed with run after run consistency. Even on complex shapes and irregular sizes. Silicone heaters are quick to ramp up and cool down. Variable watt densities and multi-zoned options give us a high degree of design flexibility.

Silicone Rubber Heater Element

Silicone Rubber Heater Element

The silicone rubber heater element is ideal for many harsh conditions where vibration, chemical spills, and moisture may occur. The rugged silicone rubber body is an excellent electrical insulator and has a UL VO flammability rating.

12v Silicone Heating Pad with Thermostat

Silicone Heating Pad

The etched foil heating element used in the silicone heating pad is designed to maintain an even temperature across the heater surface. Silicone rubber heaters are very flexible and resistant to most chemicals.

 

Applications of Silicone Rubber Heaters

 

● Medical Equipment: Silicone rubber heaters are used in medical devices like blood analyzers, IV fluid warmers, and medical imaging equipment to maintain consistent temperatures for accurate readings and patient comfort.


● Food and Beverage Industry: These heaters are employed in food processing equipment, such as heated food cabinets, warming trays, and vending machines, to ensure food is kept at the right temperature for serving or storage.


● Aerospace and Aviation: Silicone rubber heaters are used in aircraft systems, including cabin heating, de-icing applications, and fuel temperature maintenance.


● Automotive: These heaters are utilized in automotive applications like engine oil preheating, battery heating, and heating elements for seats and mirrors to enhance passenger comfort.


● Laboratory and Analytical Instruments: Silicone rubber flexible heaters are found in laboratory equipment, such as incubators, autoclaves, and reaction vessels, where precise and uniform heating is required.


● Industrial Processing: They are used in industrial equipment, such as plastic molding machines, semiconductor manufacturing, and packaging machinery, to maintain specific temperatures during the manufacturing process.


● 3D Printers: Silicone rubber heaters are employed in 3D printers to keep the print bed at an optimal temperature, ensuring better adhesion and reducing the warping of printed materials.


● Oil and Gas: These heaters are used in oil and gas applications for heating pipes, valves, and tanks to prevent freezing or viscosity issues.


● Electronics: Silicone rubber heaters are incorporated into electronic devices, like LCD display heaters, to prevent condensation and improve performance in cold environments.


● Renewable Energy: They find applications in renewable energy systems, such as solar panels, to prevent snow buildup and improve efficiency.


● Refrigeration and HVAC: Silicone rubber heaters are used in refrigeration units to prevent condensation and icing on critical components, ensuring the system's optimal functioning. 

 

 
Installation Steps of Silicone Rubber Heater
 
01/

Surface Preparation: Begin by ensuring the surface where you intend to install the silicone rubber heater is clean, dry, and free from any contaminants. A smooth surface will ensure optimal heat transfer and adhesion.

02/

Placement Planning: Carefully decide where the heater should be placed for optimal heat distribution. Consider factors such as the shape of the object being heated and the areas that require higher or lower heat intensity.

03/

Peel and Stick: Most silicone rubber heaters come with an adhesive backing. Peel off the protective backing and gently press the heater onto the prepared surface. Start from one edge and work your way to the other, smoothing out any air bubbles or wrinkles as you go.

04/

Secure Edges: For added security, you can use a heat-resistant tape to secure the edges of the heater. This will prevent any lifting or peeling due to external forces or temperature changes.

 

12v Silicone Heating Pad with Thermostat

 

Safety Precautions When Using Silicone Rubber Heaters
  • Always turn off the power supply before installing or removing the heater.

 

  • Check the heater's wire connections before use to ensure that no exposed or damaged wires are present.

 

  • Avoid installing the heater in areas where flammable materials are present, such as solvents, oil, or gas.

 

  • Ensure that the heater is securely fastened in place, and there are no loose connections.

 

  • Do not bend or twist the heater, as this can damage the internal elements and increase the risk of electrical shock.

 

  • Do not use the heater if it shows signs of damage, such as cracks, punctures, or tears.

 

  • Always use a temperature control device to prevent overheating and potential fires.

 

  • Avoid touching the heater when it is in use, as it can become hot enough to cause burns.

 

  • Store the heater in a dry, cool place away from direct sunlight.

 

Packaging and Shipping

 

Packaging

External Packaging: Sturdy cardboard box or wooden

Internal Packaging: Foam, bubble wrap, or other cushioning materials

Shipping

We will help you to choose the best shipping way according to your detail requirements. By sea, by air, or by express, etc.

 

Our Certificate

 

 

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FAQ

Q: What is the temperature range of silicone rubber heaters?

A: Silicone rubber heaters can typically operate from -60°C to 230°C (-76°F to 446°F), whereas polyimide heaters usually have a narrower range, typically from -70°C to 260°C (-94°F to 500°F).

Q: How do silicone rubber heaters work?

A: As a popular industrial heater, the custom silicone heater uses a metal heating element connected to a power lead. It is usually positioned in between two rubber sheets. Because it is tough, light, and thin, it is widely chosen for various applications.

Q: What are the main components of a silicone rubber heater?

A: The main components include a nichrome heating element wound around fiberglass, an insulation layer made of silicone rubber composited with fiberglass cloth, and possibly an adhesive layer for installation.

Q: What are the common shapes of silicone rubber heaters?

A: They can be customized into various shapes such as circular, oval, conical, and others based on customer needs.

Q: How do silicone rubber heaters transfer heat?

A: Due to their thin profile, silicone rubber heaters can effectively transfer heat as the actual heating element is very close to the workpiece. They ensure improved heat transfer, faster heating-up times, and reduced power requirements.

Q: How do I store silicone rubber heaters when not in use?

A: Store them in a dry, cool place away from direct sunlight and extreme temperatures to maintain their performance and lifespan.

We're professional silicone rubber heaters manufacturers and suppliers in China, specialized in providing high quality customized service. We warmly welcome you to buy high-grade silicone rubber heaters made in China here from our factory.

Silicone Heating Pad, Silicone Heating Blanket, Silicone Rubber Fiberglass Flexible Heater

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