Flexible Heater Heating Bellow
Flexible Heater Heating Bellow Introduction
Uniform heating of Exhaust lines is essential to prevent crystal formation and particle clogging in gas lines. To date, there are many heating technology problems, such as low thermal conductivity of gas pipelines and pump pipelines, uneven heat transfer due to differences in specific heat due to material differences in pipeline components, fluctuations in ambient temperature between clean rooms, etc. The most effective way to solve these problems is " xida " newly designed bellows heating system. Design all components of a thermal system from scratch, including heaters, sensors and controllers, including design and fabrication of complete integrated systems.
CE＆SEMI S2-93 certification.
Benefits of installing a Heating Bellow
Installation of Heating Bellow prevents condensation on the inlet pipe, thereby reducing downtime and labor, effectively extending the PM (Preventive Maintenance) cycle. In addition, compared with traditional heater jackets, it improves heat conduction efficiency and saves energy by reducing power consumption. Smooth interior design reduces crystal buildup ensuring trouble-free use during maintenance.
Heating Bellow Product Features
multi-layered safety structure:
It adopts a multi-layered safety structure and can be manufactured in lengths up to 6 meters.
High and excellent thermal insulation performance can save energy consumption:
The 5-layer structure provides excellent thermal insulation "vacuum insulation" and improves energy efficiency.
Improve durability:
Seamless deep-drawn design prevents leaks and increases durability.
Uniform heating:
The built-in line heater evenly heats the entire corrugated pipe when using a Liner without holes. Guide smooth flow, reduce the accumulation of sediments and crystals, and achieve better heating efficiency.
Allows cleaning of interior walls and allows reuse of product:
Because it is a flat surface, Powder Deposition occurs during suppression, and it can be physically cleaned during PM. The high airtightness between each layer allows cleaning of the inner walls and allows for reuse of the product.
About installation
The Heating Bellow in the exhaust pipe is formed in one piece, so there are almost no weak points except for the pump outlet and Scrubber inlet. Heating bellows have no sharp bends and the pipes are heated evenly. Further energy savings can be achieved by using thermal insulation jackets.
Actual installation case display
Heating Bellow & heating jacket power consumption trend
|
Date |
Heating Bellow |
Heating jacket |
Heating jacket |
|
WKH |
WKH |
WKH |
|
|
|
3M |
3M |
5M |
|
2024/8/21 |
0 |
0 |
0 |
|
2024/8/22 |
2.243 |
4.703 |
5.321 |
|
2024/8/23 |
5.017 |
10.694 |
12.059 |
|
2024/8/26 |
11.885 |
25.643 |
28.928 |
|
2024/8/28 |
16.08 |
35.079 |
39.595 |
|
2024/8/29 |
18.739 |
41.354 |
46.7 |
|
2024/8/30 |
20.758 |
45.851 |
51.776 |
|
2024/9/2 |
26.983 |
60.246 |
68.008 |
|
2024/9/3 |
29.235 |
65.265 |
73.79 |
|
2024/9/4 |
31.474 |
70.184 |
79.332 |
|
2024/9/5 |
33.617 |
75.018 |
85.043 |
|
2024/9/6 |
35.405 |
78.936 |
89.523 |
|
2024/9/10 |
44.844 |
100.093 |
113.933 |
|
2024/9/11 |
47.089 |
105.102 |
119.705 |
|
2024/9/13 |
51.488 |
114.627 |
129.335 |
|
2024/9/16 |
58.329 |
130.197 |
148.615 |
|
2024/9/18 |
62.827 |
140.245 |
160.189 |
|
2024/9/20 |
67.042 |
149.656 |
171.031 |
|
2024/9/24 |
76.881 |
170.201 |
191.374 |
|
2024/9/26 |
81.377 |
180.239 |
202.938 |
|
2024/9/30 |
90.876 |
201.684 |
226.014 |
|
2024/10/4 |
100.077 |
221.536 |
248.409 |
|
2024/10/7 |
105.258 |
234.979 |
269.325 |
|
2024/10/8 |
107.88 |
240.834 |
276.07 |
Flexible Heating Bellow saves energy and can reduce electricity consumption by about 55%.
Heating Bellow for Semiconductor process
Temperature control ability and insulation performance
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